METALAST Attends U.S. Army Corrosion Summit

Recently, METALAST technical personnel attended the U.S. Army Corrosion Summit held in Huntsville, Alabama from February 9th-11th. This annual event is a critical component of the Department of Defense continuing effort to learn about new and advanced corrosion fighting technologies and products. The Department of Defense has stated that corrosion costs between $10 and $20 billion annually, which has led the organizers of this Corrosion Summit to proclaim, “When Corrosion Wins the Mission Ends.” Some of the stated goals of the Summit were to identify current corrosion issues on existing vehicles, discuss new and emerging technologies and the exchange of information in order to create a solution.

METALAST was on-site to offer key insights into the field of corrosion, while discussing the various techniques and products used to help increase corrosion effectiveness in anodizing and chemical conversion processes. METALAST TCP-HF, an environmentally friendly, QPL listed and RoHS compliant chemical conversion and anodizing seal product, was noted by many of the companies in attendance as the best performing product in the industry today. This trivalent chromium based product has it has continually outperformed other competitive brands in key performance areas such as corrosion resistance, tape adhesion and LER testing. METALAST TCP-HF is used in a variety of applications such as pre-paint, powder coat and CARC and can be applied by spray, wipe-on or immersion. As stated by METALAST personnel, “the Summit provided a great opportunity for industry leading experts to gather and discuss new and emerging technologies that will help fight the war against corrosion.”

EPA announces plan to restrict the use of “Chemicals of Concern”

As reported on the Institution of Chemical Engineers website, The US Environmental Protection Agency (EPA), has announced their plans to reduce the use of four “Chemicals of Concern.” These chemicals include phthalates, short-chain chlorinated paraffins, polybrominated diphenyl ethers (PBDE’s) and perfluorinated chemicals including perluorooctanoic acid (PFOA), which is used in the production of Teflon. The EPA is currently reviewing all chemical management laws in an effort to reduce the level of harmful chemicals to the public. In many instances the EPA follows the standards set by other groups and organizations such as the REACH (Registration, Evaluation, Authorization and Restriction of Chemicals) and RoHS (Restriction of Hazardous Substances). To read about this story in it’s entirety, please visit the Institute of Chemical Engineers website.

It is noted that METALAST has an environmentally friendly and non PFOA chemical that provides as good or better wear characteristics than Teflon. The AA-200 anodizing additive increases the lubricity and decreases the friction of an anodized surface- both of which are very desirable characteristics for a variety of industry applications. The AA-200 is used during the anodization process and is integrated into the anodic oxide as it is formed, as opposed to Teflon, which is a topical application. To learn more, please visit the AA-200 web page.

METALAST Technical Director Receives PhD

Alp Manavbasi, the Director of Technology for METALAST International, recently defended his dissertation before a panel of expert examiners and professors from the University of Nevada, Reno, thereby earning a PhD in the field of Materials Science and Engineering.  Dr. Manavbasi’s PhD work is summarized as the development of new inorganic luminescent materials by using chemical synthesis techniques.  In addition to the general materials characterization, the optical properties of produced phosphor powders were investigated.

METALAST Training Class Schedule Announced for 2010

METALAST has released the training class schedule for the first quarter of 2010. The intensive 2 day class, which focuses on aluminum and titanium anodizing, will be held on January 19-20, February 16-17, March 16-17 and April 13-14.

The courses are tailored to accommodate those with little or no anodizing experience, to those with years of hands-on production expertise. In addition to learning the fundamentals and theories behind both aluminum and titanium anodizing, attendee's learn how to implement better techniques and processing tactics that will lead to increased productivity, efficiency and improve the quality of anodizing performed on customer parts. Some of the major areas that are covered in the class include the pre, primary and post-treatment tanks and the related tank chemistries, processing equipment including process control as well as drying and packaging.

To learn more about the training class please download the Training Class Flyer, or fill out the Online Registration Form.

METALAST Set To Attend AAC Conference

The eighteenth annual International Anodizing Conference and Exposition is set to take place in Fort Worth, Texas from October 6th to October 8th. The event showcases companies and technical presentations regarding the latest anodizing technology advancements in the industry. Participants will have access to general information sessions, anodizing workshops and the ability to visit with companies in the anodizing exposition.

METALAST technical and sales personnel will be on hand and available to meet with visitors at the event. The METALAST table-top display will include technical information and finished anodizing samples that showcase the AA-200, high performance anodizing additive, as well as pre and post treatment chemistries, including the environmentally friendly and room temperature seal, METALAST TCP-HF.

METALAST To Attend ASETS Defense Conference

Key METALAST Technical personnel will be attending the yearly Advanced Surface Engineering Technologies for a Sustainable Defense “ASETSDefense” econference the week of September 1 in Denver, Colorado.  The conference is sponsored by the Strategic Environmental Research and Development Program “SERDP” and the Environmental Security Technology Certification Program “ESTCP”.

This year the conference is focusing on sustainable surface engineering for aerospace and defense and will include technical papers presented by various experts in the metal finishing industry. Some of the topics include “Implementation of chromate free finishes at NAVAIR”, “Chrome-free exterior painting for commercial aircraft” and “Progress on chrome-free finish system for depot & repair”.

To learn more about the conference or to register, you can visit the ASETSDefense website.

Training Class Schedule Announced For Remainder Of 2009

METALAST has released the training class schedule for the remainder of 2009. The intensive 2 day class, which focuses on aluminum and titanium anodizing, will be held on September 15-16, October 13-14, November 10-11 and December 8-9.

The courses are tailored to accommodate those with little or no anodizing experience, to those with years of hands-on production expertise. In addition to learning the fundamentals and theories behind both aluminum and titanium anodizing, attendee’s learn how to implement better techniques and processing tactics that will lead to increased productivity, efficiency and improve the quality of anodizing performed on customer parts. Some of the major areas that are covered in the class include the pre, primary and post-treatment tanks and the related tank chemistries, processing equipment including process control as well as drying and packaging.

To learn more about the training class please download the Training Class Flyer, or fill out the Online Registration Form.

OSHA Developing Stronger Enforcement Of Hex Chrome

Safer and Greener America Inc. (SAGA,) an non-profit activist group has made the environmentally hazardous and cancer-causing chemical Hexavalent Chromium (Cr+6) its number one priority to eliminate its use in the factories, and metal finishing facilities throughout the U.S.

In an effort to further reach out to governmental and health organizations, specifically the Occupational, Safety and Health Administration (OSHA), to ensure that Cr+6 has been eliminated from processing facilities, or at least in compliance with recent directives and mandates, SAGA recently completed a series of press releases, letters, emails and information documents.

Through this campaign, SAGA was told that OSHA is currently developing a national emphasis program, directed at enforcing stronger Cr+6 standards. This new program is a follow-up to OSHA’s Permissible Exposure Limit of Cr+6, and will specifically target those companies that are likely to use Cr+6 in its operation, including electroplating and metal finishing shops along with painting contractors.

METALAST Gears Up For NAVAIR Conference

METALAST will be exhibiting at the NAVAIR (Naval Air Systems Command), “Air Vehicle Engineering Conference” located in San Diego, California Monday June 29 – Tuesday June 30.  Along with the exhibiting, METALAST sales personnel will be on-site to discuss the technical benefits or key products, including METALAST TCP-HF chromate conversion and anodizing seal chemistry, along with AA-200 anodizing additive.

This conference will mainly focus on NAVAIR’s  Air Vehicle Department and will include materials and structures, integration and new emerging processing technologies.  The event is expected to bring in many members from the NAVAIR and DoD departments.

METALAST TCP-HF Touch-up Pen Now Available

METALAST TCP-HF is the industry leading replacement for hexavlent chromates in conversion coating, paint bonding, passive coatings, anti-tarnish and anodizing seal applications. The product is environmentally safe and meets all industry directives including the RoHS and OSHA PEL. In addition, METALAST TCP-HF is QPL approved and listed for spray, immersion, and brush-on/wipe applications, while meeting key industry specifications, including MIL-DTL-5541 (formerly referred to as MIL-C-55410 and MIL-DTL81706 B. METLAST TCP-HF can be applied in various ways, including immersion and spray, to meet all types of processing requirements in a job shop facility or out in the field. And now, METALAST TCP-HF can be applied for touch applications, by using the new felt tip touch-up pen. This convenient applicator provides a conversion coating to parts out in the field and is an ideal tool for repair work. The 1.5 oz disposable pen is easy to use, cures in minutes and requires no additional chemistry or post-treatment measures. The METALAST TCP-HF Touch-Up Pen is available exclusively through METALAST and it’s network of certified distributors. To learn more about the pen please email info@metalast.com or to order email orders@metalast.com.

Environmental Directive Issued

On April 8, 2009, The Under Secretary of Defense issued a memorandum to all Departments of the U.S. Military.  The subject of this memorandum detailed the new policy for minimizing the use of hexavalent chromium in all Department of Defense weapons and parts.  In the memo, the Under Secretary stated,  “due to the serious human health and environmental risks related to it’s (hex chrome) use, national and international controls are increasing.” The Under Secretary also stated “This is an extraordinary situation that requires DoD to go beyond established hazardous material management processes.  To more aggressively mitigate the unique risks to DoD operations now posed by hex chrome.”

The Under Secretary went on to outline the various steps and actions being put into place.  Some of these items included investing in R&D on substitutes, approve the use of alternatives that perform adequately, update all relevant technical documents and specifications to authorize the use of qualified alternatives, share knowledge derived from R&D, development, testing and evaluations and actual experiences with qualified alternatives.

This policy applies to all new programs and includes the manufacturing of infrastructure materials, goods and services.  The Under Secretary requested the various branches submit a report, outlining their plan of implementation moving forward.

METALAST Makes CNBC

CNBC recently produced a segment on their morning show “CNBC Reports” detailing the efforts being made by California Legislatures to learn why so many companies have left for Nevada over the years.  The segment cites the fact that California is #50 in business friendliness while Nevada is #2 and California has the highest state income tax in the nation along with high corporate tax rates, while Nevada has no state income or corporate tax.

Originally opening it’s doors in California in 1994, METALAST moved to Minden, Nevada shortly thereafter to take advantage of the better business climate as well as the higher quality of work and personal life. CNBC news personnel visited the METALAST Tech Center and interviewed METALAST CEO David Semas to get his thoughts.  You can view the entire 5-minute segment on YouTube. The METALAST specific segments come at :50 and at 3:45 in the video.

METALAST Receives State and National Recognition

On April 15, 2009, METALAST International, Inc. was honored as Nevada’s “Spotlight Company” and received State and Nationwide recognition at the Northern Nevada Development Authority and Douglas County annual breakfast presentation.

United States Senator John Ensign, Nevada Lieutenant Governor Brian Krolicki and Nevada State Assemblyman James Settelmeyer presented several awards to METALAST.

The first award is Senatorial Certificate of Recognition, honoring METALAST for its work in world-changing technologies and commitment to improving science, signed by Senator Ensign.

Next, METALAST received a Proclamation from the State of Nevada, recognizing the endeavors and achievements of METALAST and its commitment to the metal finishing industry and loyalty to the state of Nevada. The proclamation was signed by Nevada State Senator, Mark Amodei, Nevada State Senator, Mike McGinness and Nevada State Assemblyman James Settelmeyer.

Finally, METALAST was presented with a Proclamation from Douglas County, Nevada, honoring the company as a world leading manufacturer as recognized by Senator Ensign. The award was signed by the Chairman of the Board of Douglas County Commissioners, Nancy McDermid.

To hear this press released announced by finishing.com, please click here. The METALAST press release is approximately 1-minute into the podcast.

METALAST Advanced Anodizing Process Deemed Success

The METALAST anodizing technology, which includes the JobPro and AA-200, has been included in the 2008 Navy Environmental Sustainability Development to Integration (NESDI) year in review report. NESDI partners with the U.S. Navy and their various functional working groups and assigns projects based on various economic and environmental needs, striving to become more effective and efficient in the areas they target. The NESDI program focuses on three primary objectives: 1). Collect, validate and rank environmental research development, test and evaluation, 2). Resolve high priority needs 3). Integrate solutions and validate benefits.

In the report, the METALAST anodizing technology is listed and classified as a NESDI successfully executed project. The entire NESDI report can be downloaded here. To read about the METALAST anodizing technology project specifically (titled “Advanced Anodizing Using Process Control Technology”), scroll to pages 3, 8, and 15 in the report.

METALAST Gears Up For Coatings West Show

METALAST will be exhibiting at the Coatings West Show in Las Vegas on March 2^nd and 3^rd.  This annual technical conference and exhibition targets the metal finishing industry with emphasis in the architectural, agriculture and construction equipment, military and aerospace/aviation market segments.

In addition to exhibiting, METALAST Director of Technology, Alp Manavbasi will present a technical paper titled “Non-Hexavalent Chromium Seals For Anodic Coatings.” This session, scheduled to take place during the Tuesday,9:00 a.m. time slot, will detail and compare the quality and performance between trivalent chromium based seals versus other chromated and non-chromated seals used in the metal finishing industry.

To learn more about the coatings west show or to register for the event, please visit www.thecoatingshow.com. If you would like to visit the METALAST exhibit only, you can download a exhibit only discount coupon, which saves attendee’s $45, if registered by February 13^th.  For additional information regarding non-hexavalent chromium seals for anodizing, please contact the METALAST Technical Center.

METALAST Announces 2009 Training Class Schedule

METALAST has released the 2009, 1^st quarter schedule for its aluminum and titanium training and education classes offered at the METALAST Technical Center in Minden, Nevada.  The intensive 2-day anodizing classes will be held on January 13-14, February 10-11, March 17-18 and April 14-15.

The courses are tailored to accommodate those with little or no anodizing experience, to those with years of hands-on production expertise. In addition to learning the fundamentals and theories behind both aluminum and titanium anodizing, attendee’s learn how to implement better techniques and processing tactics that will lead to increased productivity, efficiency and improve the quality of anodizing performed on customer parts. Some of the major areas that are covered in the class include the pre, primary and post-treatment tanks and the related tank chemistries, processing equipment including process control as well as drying and packaging.

To learn more about the training class please download the training class flyer, or fill out the online registration form.

International METALAST and Galaxy Associates Join Forces

METALAST International has announced that Galaxy Associates has joined its growing network of distributors. Headquartered in Cincinnati, Ohio, Galaxy has multiple regional manufacturing and distribution facilities located throughout the United States supporting the metal finishing and metal working industries. With over sixty direct technical sales and service representatives, Galaxy is METALAST's largest distribution partner. Greg Semas, METALAST Vice President, Sales and Marketing stated, "We are excited to be aligned with a quality company like Galaxy. Their reputation for bringing products to industry while providing technical support and customer service is unparalleled".

As a unique stocking distributor, Galaxy will sell, distribute and support key specialty chemical products to the metal finishing industry, including METALAST TCP-HF, METALAST TCP-HF EPA and AA-200. In order to introduce and detail the technical advantages of these products to the Galaxy sales and technical team members, METALAST were invited to present at multiple Galaxy facility locations throughout the country over the last few weeks. These strategic introduction meetings, covering all of the key regional sales territories, recently concluded and was deemed a tremendous success by Galaxy management. Don Miller, Galaxy Associates Vice President states, "We are extremely pleased to have joined forces with METALAST and to take advantage of the unique products that they offer to our industry. Our technical sales and service network will help to educate and implement the advantages of these environmental compliant conversion coatings in an area where hexavalent chromium is predominant. These products are RoHS compliant chemical conversion coating products and also meet MIL-C-5541 specifications and are QPL approved products".

To view this press release and other press releases involving similar topics or other METALAST breaking news stories, please click here.

International Corrosion Congress Show In The Books

The 17th International Corrosion Congress, which is held in alternating countries every three years, concluded on October 10 in Las Vegas, Nevada. The four-day event allows companies to provide and share technical information regarding emerging technologies and products in the area of corrosion prevention and research and development. The theme for this year’s show was “Corrosion Control in the Service of Society” and saw over 500 attendee’s, representing companies from all over the world. METALAST attended the event as a key exhibitor and technical sales personnel were on hand to provide information and answer questions regarding METALAST TCP-HF and METALAST TCP-HF EPA. Both environmentally friendly products excel in providing corrosion resistance in chromate conversion applications and were well received by the shows attendee’s and organizers.

METALAST TCP-HF EPA Now Available

To view this press release and other press releases involving similar topics or other METALAST breaking news stories, please click here.

Erie Plating Issues METALAST Products Press Release

METALAST Expands Manufacturing and Distribution Network

In addition to distributing METALAST TCP-HF (environmentally friendly chromate conversion chemical and anodizing seal), METALAST TCP-HF EPA (extended protection additive) and AA-200 (superior performing anodizing additive), these companies will also offer other METALAST products and services including: JobPro, ChemPro, AnotrackPro and other Aluminum Anodizing Chemistries. These companies join Chemetall America, a METALAST manufacturer and distribution partner, in bringing superior performing and environmentally friendly products and services to the metal finishing industry.

To view this press release and other press releases involving similar topics or other METALAST breaking news stories, please click here.

METALAST Invited To Boeing Workshop

Boeing recently contacted and invited METALAST to attend their metal finishing supplier workshop.  The 1-day event focuses on Boeing’s short-term and long-term metal finishing technology plans.  METALAST will be on-hand to discuss its emerging environmentally friendly and superior line of metal finishing products, such as METALAST TCP-HF (chromate conversion and anodizing seal) and AA-200 (anodizing additive). 

METALAST TCP-HF-QPL Listing in Qualified Product Directory

METALAST TCP-HF, an environmentally friendly drop-in replacement to hexavalent chromium, was first given QPL (Qualified Products List) approval on May 15, 2006. As a result of the number of products and tests that are conducted throughout the year, NAVAIR (Naval Air Warfare Center) typically updates the actual QPD (Qualified Product Directory) once a year.

METALAST was just informed that the METALAST TCP-HF QPL listing is now available and displayed in the QPD. METALAST TCP-HF is QPL listed for:

• Mil-DTL-81706b, Type II, Class 1A- Corrosion Protection (Immersion, Brush/Wipe and Spray)
• Mil-DTL-81706b, Type II, Class 3- Corrosion Protection & LER (Immersion, Brush/Wipe and Spray)

This information is available for viewing and downloading on the ASSIST (Acquisition Streamlining and Standardization Information System) Database, which lists Military Specifications and Standards.

In addition to being QPL listed, METALAST TCP-HF meets or exceeds corrosion requirements for RoHS (Restriction of Hazardous Substances), WEEE (Waste Electrical and Electronic Equipment), ELV (End of Life Vehicles) and the OSHA PEL (Permissible Exposure Limits). To learn more, visit the METALAST TCP-HF, page or Document Library.

Summer Calendar of Events Confirmed

METALAST will be exhibiting at the Aluminum Extrusion Technology “ET” Seminar and Exposition located in Orlando, Florida.  The ET conference kicks off on May 12^th and focuses on innovative advancements in the field of aluminum extrusion and metal finishing operations.  METALAST technical sales personnel will be on-hand to discuss METALAST TCP-HF in both chromate conversion and anodize seal applications. 

All those involved in the Metal Finishing Industry have come to recognize June as “Sur/Fin” time. This year the annual Sur/Fin (Surface Finishing) conference begins on June 16^th from Indianapolis, Indiana.  The weeklong conference will provide attendee’s an opportunity to learn about the newest emerging technologies in the metal finishing industry.  METALAST Vice President Harish Bhatt will be delivering a presentation during the Automotive Symposium portion of the conference on Tuesday June 17^th.  The presentation, titled “ Trivalent Chromium for Enhanced Corrosion Protection on Aluminum Surface”, focuses on the benefits of using trivalent chromium (METALAST TCP-HF), as an environmentally friendly replacement to hexavalent chemical processes.  METALAST technical sales personnel will be stationed in METALAST exhibit booth and will showcase, among other products, the JobPro, which includes new hardware and software upgrades.

METALAST is also confirmed to attend the annual Green Chemistry & Commerce Council “GC3” being held from July 9^th-11^th at the Nike world headquarters in Beaverton, Oregon.  The GC3 doctrine is “Moving Business Toward Safer Alternatives’ and this years conference will focus on the role of standards, policy and retail in the sustainable management of chemicals along supply chains.  METALAST will be on hand to discuss its environmentally friendly chemistry products, including METALAST TCP-HF and AA-200 (Anodizing Additive) as well as participating in the Advancing Design for Environment and Green Chemistry in Government workshop.

Please visit the METALAST Calendar of Events to learn more about upcoming trade shows, seminars and metal finishing education classes.

New Directive Aimed at Hex Chrome

On May 30, 2006 the Occupational and Safety Health Administration (OSHA) issued its final ruling on the standards for the exposure to hexavalent chromium (chromium VI). This standard included a Permissible Exposure Limit (PEL) and forced companies to reduce the amount of hexavalent chromium from 52 to 5 micrograms per cubic meter, which all but prohibits any use of the environmentally hazardous chemical.

In an effort to help provide agencies with guidelines on how to enforce the PEL, OSHA has issued a new compliance directive. The OSHA instruction CPL 02-02074, inspection procedures for hexavalent chromium standards, took effect on January 24, 2008. To learn more you can download the Inspection Procedures for the Chromium VI Standards.

Chemical Restrictions REACH Out

The European Union (EU) has implemented a new regulation that impacts manufacturers and importers worldwide. The Registration, Evaluation, Authorization and Restriction of Chemical substances (REACH) came into law in the EU in June 2007 with legislation beginning in 2008. REACH requires the substitution of environmentally hazardous chemicals with identified suitable replacements. The goal of REACH is to protect humans and the environment from hazardous chemical substances.

Manufacturers and importers will need to register and provide information on the chemical substances used in their products to the European Chemicals Agency (ECHA). The ECHA will manage the REACH program, evaluate hazardous chemicals and provide an online database of banned substances along with environmentally friendly replacements. Companies can begin to pre-register with the ECHA on June 1, 2008. Beginning in 2009, companies will run the risk of having their products and chemical substances banned from the EU. Although the program begins June 1 2008, REACH provisions will be phased in over the next 11 years as more substances are entered into the program. To learn more about the program, visit the REACH Guidance website.

Economic Stimulus Act

The Economic Stimulus Act (ESA) of 2008, which was signed by President George W. Bush on February 13, 2008, provides individual taxpayer rebates and also gives investment incentives to businesses buying capital equipment.   Companies are allowed to use enhanced expensing and depreciation, which encourages them to buy and install capital equipment in 2008. As outlined in the ESA, companies can deduct $250,000 plus 50% of the excess all in the first year (2008) of the purchase.  In addition the “phase-out threshold” is increased from $510,000 to $800,000.

While metal finishing companies continue to look for ways to expand processing capabilities to meet industry demands, the ESA should help make the financial requirements a bit easier to meet.  To learn more about the Economic Stimulus Act, you can read about it on the Internal Revenue Service website. 

Partfinder™ Search Feature Added to METALAST Website

Developed and powered by GlobalSpec, Partfinder^™ is a part number search query designed to meet the specific needs of manufacturing, industrial, technical and engineering professionals.  Partfinder allows users to query a search based on a number of different criteria, including actual part number, manufacturer name, distributor name or the description of the part.  Once the key words are entered, a search is initiated through the Global Spec search engine and much like a “Google” search, a list of search results are displayed for the user to choose from.  Users will find Partfinder helpful for re-ordering parts, placing new orders, or trying to find more information regarding the parts.

GlobalSpec is the leading vertical search, information and data collection company that serves the engineering and manufacturing markets. Partfinder is located throughout the METALAST website product category pages.  To try out Partfinder now, you can visit the METALAST TCP-HF page.

METALAST Introduces Product Compliance, Quality Assurance Program

Typically manufacturer product specifications don’t come easy and are usually the result of months, if not years, of testing and verification.  In many cases a product specification ensures the performance, or other desired outcome, of the end product.  Additionally, many product specifications come as a result of industry directives, such as the RoHS, WEEE, ELV and the OSHA PEL, that call out for the elimination or reduction of hazardous chemicals.  As a result, manufacturers are becoming increasingly concerned with the implementation and compliance of their product specifications.

In an effort to assist manufacturers in confirming the implementation of product specifications throughout their supply-chain, METALAST has announced that it will be offering a no-cost Product Compliance and Quality Assurance Program.  This free service now offered by the company will focus on all METALAST products that have been specified by manufacturers to include AA-200, Aluminum Anodizing Chemistry, ChemPro, JobPro, ProcessPro and METALAST TCP-HF.

To learn more about the METALAST Product Compliance, Quality Assurance Program, or to confirm vendor compliance with METALAST TCP-HF or any other METALAST product specification please complete our Product Compliance Form.

Large P.O. Placed For MTL Anodizing Line

A leading Job Shop that has been providing quality metal finishing services to manufacturers for the past thirty-five years, recently contacted METALAST and inquired about equipment and the ability to manufacture and install a new metal processing line.  Soon after, METALAST sales and engineering personnel conducted numerous on-site visits to determine the scope of the project along with engineering and facility requirements.

Recently, METALAST received the purchase order for the state-of-the-art, fully automated wet processing anodizing line. Manufacturing of line has begun and should be operational by Summer 2008.

METALAST & Chemetall Oakite Looking Forward to '08

METALAST and Chemetall Oakite, partners on the METALAST TCP-HF product line, recently held meetings at the Oakite headquarters in New Jersey. Among the topics discussed included ongoing sales activities, current and future marketing plans and the expansion into more product lines. Oakite noted that the branding of the METALAST TCP-HF product has increased dramatically over the past twelve months, citing major interest in all industries, including aerospace. The most recent advertising piece spearheaded by Oakite focuses on their one hundred year reputation of “taking the lead” and can be found in the latest edition of the Products Finishing Magazine, 2007.

At the conclusion of the meeting both companies, METALAST and Oakite, agreed that their relationship and future looks bright. Additional meetings are scheduled with senior members of both companies, the next to be held at the METALAST Tech center at the end of January 2008.

METALAST Announces 2008 Continuing Education In Anodizing Class Schedule

METALAST has released the 2008 first quarter schedule for its training and education class offered at the METALAST Technical Center in Minden, Nevada.  The Continuing Education in Anodizing class will be held on January 16-17, February 20-21, March 26-27 and April 23-24.

The two-day intensive training and education class is presented by the METALAST Technical Department, which has published 16 technical papers and authored over 50 in-house research documents, covering many different aspects of metal finishing and anodizing processes.

Attendee’s will learn more about anodizing and better processing tactics from the METALAST training auditorium as well as applying the learned techniques in the METALAST laboratory which offers the students the chance to process parts on a metal finishing line.  Some of the major topics that are covered in the class include:  pre, primary and post-treatment tanks, anodizing chemistry including METALAST TCP-HF (replacement for hexavalent chromium), process capabilities and limitations, benefits of process control, and sound anodizing practices.

To learn more about the training class please download the Continuing Education in Anodizing Flyer or contact the METALAST Technical Center to reserve your spot today.

METALAST Named As The New Anodizing Standard

The Naval Air Systems Command, “NASC”, recently presented at the DoD (Department of Defense) Metal Finishing Workshop and Conference in Ogden, Utah.  With various DoD events planned throughout the United States each year, the goal is to bring together military and metal finishing experts to help explore and collaborate on specific areas of interest and need.  This event in Utah centered on the need to replace hexavalent chromates as well as discussing new and emerging processing technologies for systems in various types of military products.

NASC contributed to the event by disclosing the success they have achieved while using METALAST products and services. The slide show presentation entitled “Advanced Anodizing Using Process Control Technology” showcased the METALAST JobPro (process controller), AA-200 (anodizing additive) and METALAST TCP-HF (chromate conversion and seal chemical).  The presentation displayed all of the hardware, features and benefits of anodizing while using the JobPro and AA-200.  In addition, side-by-side pictures and data fields were displayed detailing METALAST TCP-HF key performance results in areas such as corrosion resistance and paint adhesion.  In concluding the presentation, it was stated by the NASC that two of their project goals are to “make METALAST the new standard for anodizing” and “Hexavalent free anodize sealing using METALAST TCP-HF as drop-in replacement”.  

METALAST Hired For Engineering Project

A leading aerospace company has hired METALAST to perform engineering and consultation services on its metal finishing line. Originally introduced to METALAST via the mobile marketing vehicle T-REX (Touring Research and Educational eXhibits), this company turned to METALAST for help after experiencing serious chemistry problems and facility inefficiencies

The scope of this engineering project includes the need to update their current conversion coating process along with implementing procedures for documenting processes as well as providing recommendations for new chemistry and facility equipment. Once all of the changes are in place, METALAST will assist in helping prepare for a scheduled NADCAP (National Aerospace & Defense Contractors Accreditation Program) audit in the near future.

METALAST TCP-HF Excels in Spray Application

After being used in a spray application for 9 months, a leading aerospace company has confirmed the superior benefits of METALAST TCP-HF.  Used as a conversion coating pre-treatment for painting entire aircrafts, METALAST TCP-HF provides superior paint adhesion.  The ability to use a environmentally friendly, QPL approved chromate conversion chemical as a spray, has allowed this company to continue to offer its services to those that are in need of industry approved products that adhere to the new environmental mandates and standards. 

METALAST TCP-HF Lands Another Spec!

METALAST was just informed that METALAST TCP-HF has been specified as the chromate conversion chemical of choice for a large electronics manufacturer.  After testing METALAST TCP-HF against conventional chromate conversion chemicals as well as other “competing” chemicals, this company concluded that METALAST TCP-HF clearly outperformed in key areas such as corrosion resistance and paint adhesion.  This specification is added to the growing list of companies that have sampled, tested, specified and are now using METALAST TCP-HF on their chromate conversion parts.  

Visit the METALAST TCP-HF product page to learn more about the benefits and to download technical information. 

Internet Search Leads To METALAST TCP-HF

After searching the Internet for an environmentally friendly and QPL approved alternative to hexavalent chromate conversion chemistry, a leading metal finishing job shop found METALAST TCP-HF.  Technical METALAST TCP-HF Documents found in the METALAST On-Line Document Library also informed this company that the product could also be used as a far superior anodizing seal.

After meeting with this company and further discussing all the benefits of METALAST TCP-HF as a chromate conversion chemical and anodizing seal, a order was immediately placed.  This company stated that METALAST TCP-HF was the only product they found that meets all industry directives and is QPL approved, while being supported by a technical center.

Learn more about METALAST TCP-HF, or download technical articles in the METALAST Document Library.

METALAST TCP-HF Anodizing Seal

METALAST is pleased to announce that METALAST TCP-HF Anodizing Seal is now available to the metal finishing industry.

METALAST TCP-HF Anodizing Seal is completely environmentally friendly and provides superior performance and is less expensive than chromic acid, nickel acetate, nickel fluoride and even hot water seals. The seal is tremendously versatile and can be used for Type II, Type III and phosphoric acid processes.

METALAST TCP-HF exceeds all the major corrosion specifications, including: Mil Spec 8625F (Types I, IB, IC, II and IIB), AAMA 611-98 (Class II) Class III.

For more information please visit the METALAST TCP-HF Seal product page.

Southern California Job Shop Signs Up For JobPro

A leading anodizing and plating Job Shop located in Orange County, California recently purchased a METALAST JobPro process control computer.  The company is contemplating ordering a second rectifier key, which will allow them to control two anodizing tanks with the Job Pro. This software upgrade is one of the newest and most popular features on the Job Pro. Additionally, this company will start using METALAST TCP-HF in their chromate conversion and anodizes sealer tanks.

Learn more about the JobPro, METALAST TCP-HF and METALAST TCP-HF Seal.

California EPA Takes Aim at Eliminating Toxics

The California Department of Toxic Substances Control has initiated a Green Chemistry Initiative aimed to reduce and eliminate toxics used to manufacturer products. The California Legislature is currently reviewing more than 40 bills, all of which are aimed at controlling individual toxic chemicals or products. Feel free to read the California Environmental Protection Agency (EPA) Press Release in its entirety.

METALAST Enters Fire Safety Industry!

Over the years, METALAST has become synonymous as the metal finishing industry’s leader in environmentally friendly new and emerging technologies. During this time, METALAST has introduced process control computers, software, equipment, training, education and chemistries. Whether increasing productivity, elevating quality standards, or improving production efficiencies, METALAST has provided environmentally safe solutions aimed primarily to the metal finishing industry.

In 2005, METALAST introduced METALAST TCP-HF, an environmentally friendly and “green” chemical replacement for the known carcinogen, hexavalent chromium.  Made infamous by the movie “Erin Brockovich”, METALAST TCP-HF, which is QPL approved and listed, is now the replacement chemical of choice as manufacturers and metal finishing job shops are required to meet governmental regulations such as RoHS, WEEE, ELV and the new OSHA PEL standards.

METALAST is pleased to announce that it has now entered the fire safety industry and is bringing to market the most advanced “green” fire safety technology ever developed.  METALAST BDP is a completely environmentally friendly line of fire retardant and fume suppressing chemistries that contain no VOC’s, deca-BDE’s, PBDE’s, brominated chemicals or any other hazardous material.

METALAST BDP provides low cost protection at temperatures exceeding 1,800° F, which demonstrates unique and superior fume suppressing capabilities, unlike any other product tested by Underwriters Laboratories. As a result of these to the extent that UL (Underwriters Laboratories) has put these products in a special category as they have shown their ability to reduce toxic emissions significantly lower than that of any other product in the market.  Also, METALAST BDP is extremely versatile and available in many different chemical based forms in the areas of metals, plastics, textiles, synthetic fabrics, glues and adhesives, paper and building materials, including structural steel, wood, insulation and sheet rock.

David Semas, METALAST CEO states; “In a continuing effort to expand our markets and grow our business in a environmentally responsible manner, we are excited about the opportunity to bring such a timely and revolutionary product to the world of fire safety.  METALAST BDP will have global appeal beyond the mere fact that it is a "green" chemical replacing current dangerous and toxic chemicals, its practical application reaches major industrial sectors including aerospace, automotive, electronic, computers, telecommunications, textile, building and construction, marine and consumer products.  For the first time, we have the opportunity to broaden our base and further brand our name in non-metal finishing related industries, making the world a safer place."

For more information or to download technical information please visit METALAST BDP.

T-REX Strikes Again!

The METALAST T-REX, a business-to-business mobile marketing tractor-trailer, has just finished a very successful three-day stop with a leading global aerospace manufacturer in Arizona.  Generally, T-REX will visit and present at a facility for the day and then will move along to the next location.  However, because of the high level of interest throughout this organization in METALAST TCP-HF (hex free chromate conversion coating), AA-200 (aluminum anodizing additive) and the JobPro (primary tank process controller), they requested that T-REX present three times a day for three consecutive days.

During the T-REX presentation, attendee’s viewed a 60-minute interactive video segment and at the conclusion had the opportunity to engage in Q&A regarding the video and METALAST products and services.  The METALAST technical group was also on hand via conference call from the METALAST headquarters in Minden, Nevada. Main discussion points included the benefits of using the JobPro in various processing lines, METALAST TCP-HF and the advantages of using AA-200.  Additionally, at the end of the presentation, many attendees downloaded METALAST TCP-HF technical information, including the QPL approval letter from the T-REX Information Center, located aboard T-REX.

To learn more about T-REX, see where it will be heading this summer or to view pictures from previous stops, please visit the T-REX website. (Wayne, link to the www.t-rex.metalast.com)

Los Angeles Facility Says “YES” to METALAST!

A leading manufacturing services provider to the aerospace industry has decided to expand its operations and install an anodizing and metal finishing line.  This company contacted METALAST to discuss many of the metal finishing products offered to metal finishers, including METALAST TCP-HF, JobPro, AA-200, ChemPro, METALAST aluminum chemistries and the METALAST anodizing training class.

Although they will be installing an anodizing line, this company indicated that they knew nothing about the process. After learning about the Job Pro, AA-200, ChemPro, METALAST aluminum chemistry and how each product could increase profitability and operating efficiencies, they indicated that they would be operating with METALAST products and technology. Additionally, they are also sending key personnel to the METALAST Technical Center to learn how to implement anodizing best practices as well as becoming more familiar with the JobPro process controller.

This company also wants to offer chromate conversion coatings to its customers. After learning more about METALAST TCP-HF and due to the fact that it is RoHS compliant, as well as, QPL approved, they decided to use METALAST TCP-HF as their chromate conversion coating chemical.

Learn more about METALAST TCP-HF, JobPro, AA-200, ChemPro, Aluminum Chemistry and the METALAST anodizing training class.

Bay Area Job Shop Adds JobPro to Repertoire

GMP Metal Plating, located in Morgan Hill, California, is the latest metal finishing job shop to purchase a JobPro process control computer.  GMP will operate the JobPro on both Type II and Type III anodizing lines.  GMP stated “the JobPro will allow us to control our processes by managing run times, tank temperature, current/voltage and providing verifiable reports to our customers”.

GMP was also one of the first job shops in the Bay Area to switch from processing with hexavalent chromium chromate conversion chemistry to METALAST TCP-HF. METALAST TCP-HF is an environmentally friendly “green” product that complies with RoHS, WEEE and ELV directives. In addition, METALAST TCP-HF meets mil-c-5541 and is QPL approved.

Learn more about the JobPro and METALAST TCP-HF products.

Leading Job Shop Shines With JobPro!

One of the most respected and technologically advanced Job Shops in the Pacific Northwest has thrived while using the METALAST JobPro over the past three years. In fact, this facility now reports that it can hold 5 percent oxide tolerances (industry standard is 20 percent) and has lowered their reject rate to less than 7 percent (most rejects now due to forming or machining abnormalities).  Recently, METALAST was informed that they have renewed their JobPro contract and will continuing using the JobPro on their anodizing lines for an additional three years.

One of their senior managers stated, “We chose the METALAST JobPro system… the most advanced control system on the market today, it is rivaled by no other on the market, and has a proven track record for performance…every time we run a part, it is done exactly the same, even if it had been over a year since the last time that part was produced”.

In addition to the JobPro, this facility also processes parts with METALAST aluminum chemistries including METALAST dyes and METALAST TCP-HF, chromate conversion coating.

You can learn more about the JobPro, METALAST aluminum chemistry and METALAST TCP-HF and download technical information from the Document Library.

METALAST TCP-HF Approval Leads to Multi Year Contract!

One of the world’s largest and most respected commercial vehicle and rail manufacturer has tested and approved METALAST TCP-HF as its environmentally friendly and RoHS compliant conversion coating of choice.  As a leader in truck, trailer, bus and passenger vehicles, this manufacturer sends out hundreds of thousands of parts annually for conversion coating processing.   With locations throughout the United States, the METALAST TCP-HF approval will flow through its supply chain, including processing plants, machine shops and sub manufacturing facilities.

One of the vendors that immediately felt the weight of the approval was a key sub manufacturing and processing facility, which secured a five-year contract to process parts using METALAST TCP-HF.  They anticipate installing METALAST TCP-HF into all of its facilities to keep up with the anticipated and contracted workload.

JobPro and AA-200-Featured Projects Article Spotlight

The METALAST JobPro process control computer and AA-200 anodizing chemical additive are the subject of a featured projects article published in the 2007 spring edition of the DoD Corrosion Exchange (DoDCE) Web site.  The article focuses on NADEP, the Naval Aviation Depot located in Jacksonville, Florida who has been finishing parts while using the JobPro and AA-200 since 2003.

Considered to be the Navy’s premier engine facility, NADEP, Jacksonville has experienced superior operating benefits since installing the JobPro and AA-200, including; increasing quality and reducing rejects while significantly lowering the processing time.  NADEP notes, “the process control system has significantly enhanced the quality of corrosion- and wear-resistant coatings that are applied to aluminum aircraft component parts…the system is also cost-effective and environmentally friendly.”

The DoDCE Web site serves as a major resource and informational library for the DoD, Army, Navy, Air Force, Marines, Coast Guard and NASA.  The website is also instrumental in providing information on emerging technologies and environmentally friendly products as it relates to corrosion protection, testing, strategies and success stories.

To read this article, titled “Navy’s New Aluminum Anodizing Process is Safe and Effective” click here.

T-REX Visit Leads To Specification By Global Manufacturing Giant!

Over the past 2 1/2 years, T-REX (Touring Research and Educational exhibits) has visited hundreds of manufacturing companies and thousands of engineering, quality and supply chain personnel.  Early in 2006, T-REX visited a very well known and respected global leader in the areas of electronics, telecommunications and aerospace systems.  There were 20 attendee’s aboard T-REX that day, including upper level management members in the engineering, quality assurance and environmental departments.

After the T-REX presentation, this company expressed huge interest in METALAST TCP-HF for their military work on cast aluminum, sheet metal as well as a variety of production parts representing many industries.  After learning that METALAST TCP-HF was on the QPL (Qualified Product List), they immediately requested samples of the product to be sent to their internal testing and laboratory facility. Although METALAST achieved QPL approval, it was still necessary for them to test the product before moving forward.

Over the next 6 months, they performed vigorous testing and analysis of the parts. Recently, the tests concluded and they notified METALAST that “METALAST TCP-HF did extremely well”, outperforming all other coatings they tested.  As a result, they requested a meeting with METALAST and Chemetall Oakite sales personnel to discuss their plans on writing a METALAST TCP-HF specification. This new specification will effect at least 41 facilities in North America as well as the United Kingdom.  It is their intention to implement the METALAST TCP-HF specification very quickly and to distribute throughout their supply chain.